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WELDING, FABRICATION & ASSEMBLY SERVICES

At Excalibur Research Development & Manufacturing, we provide complete metal manufacturing solutions — from precision welding to full mechanical assembly. Whether you need a single prototype or long-term OEM production, our AWS-certified team and advanced equipment ensure superior quality, consistent repeatability, and cost-effective manufacturing.

Certified Welding

Our welding department handles everything from thin-gauge architectural details to large structural components.

Capabilities Include

  • TIG welding

  • MIG welding

  • Laser welding (including 2000W dual wire-feed laser welder)

  • Stainless steel welding

  • Mild steel welding

  • Aluminum welding

  • Galvanized steel welding

  • Spot welding / resistance welding

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We Weld All Material Types

  • Aluminum

  • Stainless steel

  • Carbon steel

  • Galvanized

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Welding Range
We weld thin-gauge sheet metal all the way up to heavy structural weldments, supporting both small components and projects up to 40 feet in length.
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Quality Assurance

  • AWS-certified welders

  • Clean, consistent welds

  • Visual & dimensional inspections

  • Fixture-based repeatability for production runs

Full-Service Metal Fabrication Capabilities

Our welding department handles everything from thin-gauge architectural details to large structural components.

Fabrication Services

  • Saw cutting

  • Drilling & tapping

  • Hardware insertion (Pem nuts, studs, standoffs, captive hardware)

  • Grinding, sanding & finishing

  • Powder coating (outsourced)

  • CNC machining (outsourced)

  • Metal finishing (outsourced)

  • Fixturing & jig manufacturing for precision and repeatability

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Project Size Capability
We fabricate parts and assemblies ranging from:

  • 1x1 inch components

  • Small and mid-size assemblies

  • Large structural frames

  • Architectural metal panels

  • Custom weldments up to 40 feet

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Prototype to Production
We support both:

  • Rapid prototypes

  • Long-run OEM production

Mechanical Assembly & Final Build Services

We don’t just weld — we fully assemble your products so they arrive ready for installation or sale.

Assembly Capabilities

  • Multi-part metal assemblies

  • Welded frame assemblies

  • Architectural and structural frames

  • Enclosures and housings

  • Mechanical assemblies

  • Hardware and fastener installation

  • Hinged, bolted, and riveted assemblies

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Packaging & Kitting
We offer complete packaging solutions:

  • Part kitting

  • Set labeling

  • End-user packaging

  • Retail-ready or installation-ready shipping

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Shipping Options

  • Local pickup

  • LTL freight

  • Palletized shipments

  • Direct-to-customer shipping

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Quality Assurance

  • Every assembly is fully inspected prior to shipment

  • Dimensional checks, fit-up verification, hardware validation

READY TO START YOUR WELDING OR FABRICATION PROJECT?

Let our team handle everything — welding, fabrication, assembly, finishing, packaging, and shipping.

Engineering Support & Manufacturability Optimization

We provide full design-for-manufacturing (DFM) support to help customers reduce cost, improve strength, and speed up production.

Engineering Capabilities

  • Part optimization for laser cutting

  • Bend sequence optimization for press brake forming

  • Weld reduction and joint redesign

  • Hardware & fastener selection guidance

  • Fixture and tooling design

  • Cost-reduction strategies for high-volume manufacturing

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This allows us to deliver parts that:

  • Weld faster

  • Assemble easier

  • Reduce material waste

  • Require fewer secondary operations

  • Lower total cost of production

Production Capacity & Lead Times

We support customers ranging from startups to national OEMs.

What You Can Expect:

  • Standard lead time: 2–4 weeks (based on workload)

  • Faster timelines available upon request

  • Scalable manufacturing for ongoing production

  • Dedicated support for long-term OEM relationships

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Our goal is to be the most dependable production partner you have!

© 2020 by Excalibur Research Development & Manufacturing 

NAICS Code: 332322

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